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This paper describes a new method to evaluate the friction coefficient at the tool-work interface in machining process where high stress and temperature are caused. In order to examine the feasibility of the proposed method, the present report introduces the method and the results obtained only at room temperature. Ti6Al4V, SUS304, AISI1045, FCD 700, FCD 450 and FC300 were used as work materials, while TiN coated carbide tool, TiAlN coated carbide tool and P15 were used as tool materials. The proposed method provided the friction coefficients of different coatings against different work materials, and demonstrated the variability of friction coefficient and the anisotropy of surface roughness. 相似文献
23.
Jae Won Kim S. P. Murugan Ji-Hong Yoo R. Ashiri 《Science & Technology of Welding & Joining》2020,25(3):235-242
ABSTRACTThis paper presents an innovative approach that uses a pulse-profile to improve the welding quality of CP1180 steel in resistance spot welding process. Three pulses with two cooling times were used in the developed multi-pulse welding (MPW) schedule. The experimental results show that the first pulse increases the contact area between the sheets to improve the current flow pattern. The second pulse was designed to extend the sheet-to-sheet contact area and corona bond for preventing rapid nugget growth. Using these designs, the nugget size was maximised through the third pulse. The maximum nugget size using the designed MPW schedule was 18.5% greater than that of the single-pulse welding schedule and the weldable current range was extended by 130%. 相似文献
24.
使用扫描电镜、能谱、温度场实时采集等测试方法,研究了焊丝中Si含量对AA6063铝合金GMAW焊接头热裂纹敏感性的影响规律及机理. 结果表明,当焊丝为纯铝时,鱼骨试样的焊缝中心会出现细长的焊接裂纹;当焊丝中的Si含量为4.5% ~ 6%时,裂纹的长度变短,但是开裂距离明显增加;当焊丝中的Si含量达到11% ~ 13%时,试样焊缝无裂纹出现. 随着Si含量的不断提高,合金易出现裂纹的凝固温度区间先增大后减小;焊丝中Si含量的不同还会影响凝固后期金属液的流动性,使得焊缝晶界处的物相成分和形态都有明显的区别;同时,Si含量的提高会使得接头的冷却速度先增加后减小,从而导致应力状态改变,热裂纹敏感性先升高后降低. 相似文献
25.
This communication presents the approaches set up for processing spinner flowmeter well logs in vertical wells with a single fluid phase, which is the most widely used in assessing wells productivity. These focus on improving the pipe hydraulics relationships so that the different fluid inputs throughout the well can be quantified. Since vertical flow inside wells varies with depth between laminar flows (very low Reynolds number, i.e. Re < 103) and turbulent (Re > 4·103) the aim has been to reduce the uncertainty in the transition interval. Starting from bibliographical data and/or well-known formulas for laminar and for turbulent flow, several continuous relationships have been developed for any regime: 1) an expression for the radial distribution of velocity inside the pipeline (velocity profile) was developed. 2) A relationship between the average velocity and the velocity at the axis (velocity factor) was created. 3) A third equation was generated to obtain the friction factor in smooth pipes (and starting from this, a new explicit equation for rough pipes). The purpose has been to have a set of empirical expressions of easy and continuous application for any regime, as an alternative to the use of computer simulations. 相似文献
26.
针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。 相似文献
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28.
ABSTRACTThe residual stress may greatly vary through thickness due to the large temperature gradients and severe plastic deformation in depth for thick section friction stir welded plates. AA 2024-T351 plates with 6.5, 12 and 20?mm thicknesses were joined by friction stir welding to investigate the differences of residual stress variations with depth between thin and thick plates. The surface residual stresses were compared between the X-ray diffraction and contour measurements. Significant variations of stress peaks, root central residual stresses and widths of ‘M’ profiles were observed along the thickness for thick plates. The origins of the aggravated variations with depth were investigated from the temperature gradients and material flow variations through thickness. 相似文献
29.
转速对2524铝合金搅拌摩擦点焊组织与性能的影响 总被引:1,自引:0,他引:1
对2524铝合金薄板进行搭接搅拌摩擦点焊试验, 研究了搅拌头转速对其组织与性能的影响。结果表明, 随转速增加, 焊点外侧飞边越加严重, 组织畸变程度增加, 焊核区宽度增大, 有效连接宽度先增大后减小。母材区硬度最大, 热影响区硬度最低;在焊核区内, 显微硬度随转速增加而增大, 当转速为1 100 r/min时达到最大133.9HV, 而热影响区在300 r/min时硬度最大。在单向拉伸试验中, 接头剪切强度随转速增加先增大后减小, 在700 r/min时达到最大值3 510 N;接头呈现出两种断裂模式: 即低转速下平行于两板面断裂和高转速下沿倾斜方向断裂;断口呈现明显的剪切韧窝形态, 韧窝小而浅, 焊接接头为韧性断裂。 相似文献
30.
高速激光钎焊会引起熔池流动紊乱导致焊缝成形质量恶化,从而限制了其在汽车制造领域的应用。通过正交试验研究了高速下激光功率、送丝角度等工艺参数对焊缝成形质量的影响,发现焊缝成形质量随激光功率增加和送丝角度减小而提升。激光功率是通过影响熔池获得的热输入,从而影响熔池表面扰动的铺展来影响焊缝成形质量的。送丝角度是通过影响焊丝送入熔池的位置,从而影响焊丝对熔池的扰动强度和扰动的铺展速度来影响焊缝成形质量的。采用正交试验获得的最优工艺参数组合进行试验,获得了表面光滑平整无缺陷的高质量焊缝,为激光钎焊在高速下的应用发展奠定了基础。 相似文献